Power Tools

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State of the art for the integrity of threaded fasteners Common

An essential element in the manufacture of many products is the fixed part or sub-assemblies with threaded fasteners. A total systems approach is necessary to carefully plan each step so that the reliability that exists on paper can be implemented in meeting. The manufacturer's goal is to maximize the integrity of long-term joint and minimize the cost of the product.

The standard technique for control the closing force is in a couple of threads. However, we know that a partner is a poor indicator clamp load. Recently, the automotive industry began using other methods, such as torque / turn and back straps in an attempt to improve the reliability of the fixation of their products for critical applications. Since ideal method of control is some form of direct costs, several organizations have worked on developments in this field.

The key to success is to obtain binding sufficient clamping force so that each town survives the service environment on the ground. To this end, the clamping force at the meeting must be sufficiently large to offset the effects of charge relaxation and others that change the initial strength of fixation. The importance of bolt preload (O clamping force in the city) can not be overestimated. It is the main factor affecting the reliability of the bolted joint. It is often the cause of primary seal failure, resulting in the separation of joints, leakage, loosening or fatigue.

Without proper closing force distortions holes of the bearings, cylinder heads, gaskets and seals may occur. The Fixing these problems is less costly if taken before the product leaves the assembly plant. That's why the auto industry is working hard to ensure that Defective seals identified and corrected at each meeting.

Ultrasonic technology originally developed by Ultrafast control made Direct bolt load and cost effective practice production processes. This technology produces a piezoelectric thin film on location to create a ultrasonic transducer load. The film is permanently applied by a spray method under vacuum. It is a proven process used to deposit coatings for many commercial applications. Bolts, high-volume applications can be covered at a cost of cents per pin. Therefore, each run as close a transducer to the Assembly.

There are a number of patents that have the tools, methods and devices that use the torque and angle of rotation of the brace during adjustment. The inventors are finding ways to use the angle of rotation to solve the problems of fixing or improving process control. A wide range of companies active in this field. Automobile manufacturers, builders and many others have contributed.

It was a high level of activity in the field and measuring Ultrasonic control technology. Most of this activity on the use of piezoelectric film applied to the setting in order to tighten the screws control.

The main purpose of the tool companies seems to be improving the stop mechanism for control of two different types of tools. Process patents adjustment issue involved how to compensate the board overtaking relaxation tool (tool of inertia) and stiffness (torque rate) to improve the accuracy of torque variations and angle. efforts are devoted to the pulse tool improvements.

In the near future, the direct control the load is used and the following results:

100% Quality Guarantee clamp load at the meeting
Reduced labor costs force because of reduced dependence test and calibration tool
-Use the tools cheaper
optimal designs, joints and process reliability
Reducing testing requirements for torque-tension clips
-Improved joint sealing methods

In general, there are many forces that shape the future of markets tighten control of goods:

Best Bolt precision load will be achieved in the process production assembly. torque accuracy below the level of ± 5% will be of less importance in the areas of concentration. Tool and operator safety injury prevention will remain an important influence on the tools
Productivity and lower cost pressures continue to rise due to global competition.

He believes that the development of guidelines for torque control and not looking. This area has reached the point where improvements in the load control subject is not possible because the main factor controlling friction. The law of diminishing returns has resumed in the field of torque control. Both the control performance and torque / angle applications have reached a plateau. load control through direct action on ultrasound is emerging as the coming trend.

He believes that the Director of ultrasound technology, as developed by ultra-fast, will make major changes in the working set of tools and manufacturing processes. Because these changes involve many aspects, viz., Fastener suppliers, suppliers of tools and processes that take advantage of time little more in the applications of the application first. The physical requirements are not difficult to achieve, but because many sectors are affected, the change will require coordination of various groups. Change is not easy, but greater than the benefits of this technology challenges.

Our forecasts indicate that the activity assembly technology will revolutionize the ultrasonic testing begins to supplant the methods of torque control in the automobile manufacturers World at large. This will change the competitive business management tools, like power tools driven business have changed over the years.

About the Author

This is a summary of an annual strategic report on aluminum anodizing technology written by Guideline staff and experts. For more information please visit us at
www.intota.com
, or contact Brian Reuter, Director of Product Realization, breuter@guideline.com.

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